omnaОмский научный вестникOmsk Scientific Bulletin1813-82252541-7541Омский государственный технический университет10.25206/1813-8225-2025-194-41-48UMOBKZomna-242Research ArticleМАШИНОСТРОЕНИЕMECHANICAL ENGINEERINGМоделирование процесса проволочно-вырезной электроэрозионной обработки методом конечных элементовModeling of wire-cut electrical discharge machining process by finite element methodhttps://orcid.org/0000-0002-5831-282XБобковН. В.BobkovN. V.

Бобков Николай Владимирович - старший преподаватель кафедры «Технология машиностроения» ОмГТУ, SPIN-код: 5351-7755. AuthorID (РИНЦ): 819427. AuthorID (SCOPUS): 57194829384. ResearcherID: S-1503-2016.

Омск

Bobkov Nikolay Vladimirovich - Senior Lecturer at the Mechanical Engineering Technology Department, Omsk State Technical University (OmSTU), SPIN-code: 5351-7755. AuthorID (RSCI): 819427. AuthorID (Scopus): 57194829384 ResearcherID: S-1503-2016.

Omsk

https://orcid.org/0000-0002-6681-087XФедоровА. А.FedorovA. A.

Федоров Алексей Аркадьевич - кандидат технических наук, доцент кафедры «Технология машиностроения» ОмГТУ, SPIN-код: 4626-9660. AuthorID (РИНЦ): 610896. AuthorID (SCOPUS): 57193509299. ResearcherID: A-7188-2014.

Омск

Fedorov Alexey Arkadyevich - Candidate of Technical Sciences, Associate Professor at the Mechanical Engineering Technology Department, OmSTU, Omsk. SPIN-code: 4626-9660. AuthorID (RSCI): 610896. AuthorID (Scopus): 57193509299 ResearcherID: A-7188-2014.

Omsk

АртеменкоН. С.ArtemenkoN. S.

Артеменко Никита Сергеевич - аспирант, инженер научно-исследовательской части Учебного научно-производственного центра «Современные технологии машиностроения» ОмГТУ.

Омск

Artemenko Nikita Sergeyevich - Postgraduate, Research Engineer at the “Modern Manufacturing Technologies” Research and Production Center, OmSTU.

Omsk

dickydick89@mail.ruОмский государственный технический университетРоссияOmsk State Technical UniversityRussian Federation202530062025024148Copyright © Бобков Н.В., Федоров А.А., Артеменко Н.С., 20252025Бобков Н.В., Федоров А.А., Артеменко Н.С.Bobkov N.V., Fedorov A.A., Artemenko N.S.This work is licensed under a Creative Commons Attribution 4.0 License.https://onv.omgtu.ru/jour/article/view/242

В статье предлагается методика моделирования процессов проволочно-вырезной электроэрозионной обработки методом конечных элементов. Описаны основные подходы к расчету тепловых полей, анализу дефектного слоя и фазовых превращений, возникающих при обработке материалов. Рассмотрена возможность использования модели для прогнозирования глубины дефектного слоя и топографии обработанной поверхности. Предложенная методика позволяет оценивать влияние параметров обработки на качество заготовок из титановых и циркониевых сплавов. Методика может применяться в авиационной и космической промышленности, медицине, судостроении и других отраслях, где требуется высокая точность обработки сложных деталей.

The paper proposes a methodology for modeling of wire-cut electrical discharge machining processes by finite element method. The authors describe the main approaches to calculating thermal fields by analyzing the recast layer and phase transformations occurring during material processing. Moreover, the article considers the feasibility of using the model to predict the depth of the recast layer and the topography of the processed surface. The proposed methodology allows estimating the influence of machining parameters on the quality of titanium and zirconium alloy blanks. The methodology can be applied in aviation and space industry, medicine, shipbuilding and other industries where high precision machining of complex parts is required.

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The authors declare that there are no conflicts of interest present.